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DMF RW-1015 Railgear Equipment

 

DMF RW-1015 railgear is designed for application to pickup and SUV chassis from 8,000 to 12,000 lbs. GVWR. It is only applicable to vehicles with single rear wheels. RW-1015's adjustable suspension, easy operation, and numerous safety and convenience features provide a smooth and sure ride.

The RW-1015 railgear typically stows within the length of the vehicle, eliminating the maneuvering and parking problems long associated with hi-rail vehicles. Without railgear protruding in front and behind, working around the vehicle is easier than ever. Access to the truck bed or rear hatch is not affected.

RW-1015 is hydraulically operated from a control panel in the cab or by switches at the front and rear of the vehicle. A hydraulic cylinder moves the railgear from the nearly hidden stowed position to the rail position in seconds.

RW-1015 uses a rubber compression suspension at each guidewheel to improve on-rail ride and negotiate track features such as guarded frogs. Both rubber and steel tread guidewheels are available.

On RW-1015 equipped vehicles, all vehicle tires ride on the rail allowing the railgear to be lighter, minimizing the impact on payload. This requires aftermarket wheel kits on full-sized pickup and cab chassis.

RW-1015 Specifications:

DMF RW-1015 Install and Service Manual

FRONT:

  • Tuck-under layout with little or no change to front overhang.
  • Excellent ground clearance and approach angle, varies by chassis.
  • Guidewheels are over-center in rail position.

REAR:

  • No change to rear overhang.
  • Excellent ground clearance and approach angle, varies by chassis.
  • Guidewheels are over-center in rail position.

CAPACITY:

  • 8,000 to 12,000 GVWR
  • 700 lbs. per guidewheel (vehicle chassis supports most of the load)

INSTALLED WEIGHT:

  • Front: 300 lbs. installed
  • Rear: 400 lbs. installed

SUSPENSION/AXLES:

  • Semi-Independent Front and Rear Axles
  • Front & Rear adjustable compressible rubber suspension
  • Electrically insulated rail wheels

GAUGE:

  • Standard gauge: 56-1/2" (alternate gauges are available)

PIN-OFFS:

  • Locking valves front and rear
  • Pin-offs in stowed position

HYDRAULIC SYSTEM:

  • Hydraulic cylinders at each corner
  • 12v Hydraulic pump and integrated reservoir providing 300 CIPM @ 2000 psi
  • Header reservoir under hood for easy fluid maintenance
  • Hoses and fittings: SAEW100 R1 JIC swivel end
  • Integrated Emergency Hand Pump

ELECTRICAL SYSTEM:

  • Control circuit powered by ignition source
  • 12VDC system protected by 50A and 10A self-resetting circuit breakers

Typical Chassis

  • GM 2500HD Pickup & Cab Chassis
  • GM 2500 Pickup
  • GM 2500 Suburban
  • Ford F250 Pickup
  • Ford F350 SRW Pickup & Cab Chassis

Please refer to our Application Guide or contact DMF for details on ordering chassis. We can provide advice on what options are most suitable for hi-rail application. Some wheel options, fuel tanks arrangements, and other non-standard items such as auxiliary A/C units can prevent or complicate installation.  

Standard Features:

  • Velcro™ Steering Wheel Lock
  • Integrated Emergency Hand Pump
  • Rubber or Steel guide wheels
  • Push-button bumper mounted controls
Optional Features:
  • Remote Pin-offs
  • In-cab controls

Safety Features:
The railgear incorporates safety features to address the possibility of hydraulic failures. The railgear is "over-center" in the rail position preventing a leak from allowing the railgear to move from the rail position. In the event of complete hydraulic failure, the system is equipped with an emergency hand pump to allow the vehicle to be removed from the rail. RW-1015In the stowed position, the railgear is retained by manual pins and locking valves.

Materials:
All structural members and brackets are constructed of carbon steel. The guidewheels are made from steel castings. Spindles are made from high strength alloys and use heavy duty tapered roller bearings.

Installation:
DMF RW-1015 railgear is mounted to the front and rear frame using tools common to any service shop or up-fitter. The front bumper is trimmed at the corners to allow for the front railgear in the stowed position. In some applications, service bodies require modification to accommodate railgear. The installation kits come with a partially pre-assembled wiring harness that accommodates all chassis and simplifies installation. 

Operation:
The vehicle is pulled onto a crossing and aligned with the track. The rear is closely aligned and deployed. The front is steered into alignment with the rail and deployed. Once the position of the railgear is verified, the operator returns to the cab, straightens the steering wheel and installs the steering wheel lock. The vehicle is ready to proceed. Getting off the rail can quickly be done from the cab.
NOTE: This is an abbreviated procedure, please consult the manual for complete step-by-step instructions and cautionary information regarding the operation of your hi-rail gear.

Standard items included in the kit:

  • Electric/Hydraulic operation
  • Steering wheel lock
  • Wheel modification kit (5 wheels and spacers if required)
  • Wiring harness
  • Rubber tread guidewheels
  • Parts, service and installation manuals
  • Mechanical over center design in rail position

 

 

 
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